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THE FEUTEX TOOLKIT

Packaging Void-Fill Volume

Estimate filler volume after product displacement and a chosen packing expansion factor.

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02 Your result
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FormulaVoid carton = carton_volume-product_volume; Filler = (carton_volume-product_volume)*quantity*expansion; Bags = Math.ceil((carton_volume-product_volume)*quantity*expansion/bag_volume)

Worked example

Inputs

Carton volume
30 L
Product volume
18 L
Quantity
50 cartons
Expansion
1.2 ratio
Bag volume
100 L

Expected results

Void carton
12 L
Filler
720 L
Bags
8 bags

Load the example in the workspace to reproduce these results. Display rounding does not change the underlying calculation.

How to use this tool

  1. Enter the measured quantities and your own planning assumptions.
  2. Review all calculated outputs and the stated limitations.

Try this example

{
  "carton_volume": 30,
  "product_volume": 18,
  "quantity": 50,
  "expansion": 1.2,
  "bag_volume": 100
}

Accuracy and scope

Bulk estimate only. Does not establish protective performance or material suitability.

Is my data uploaded?

This tool runs locally in your browser. Input and output are not sent to a processing server. Copy or download your result before leaving the page.